28 posts
TimePosted 14/08/2009 06:19:31
Saprina says

Heat Balance

Hey Friends;

Since long time i am trying to find the complete calculation of the kiln system heat balance in the books and documents but till now i couldn't find anything. I will apraciate anyone could send me  the calculation of kiln heat balance. 



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8 posts
TimePosted 23/08/2009 11:41:29
Kotiyal says

Re: Heat Balance

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Dear Saprina,

I have developed software for cement companies which gives you complete analysis of plant operation. The report which takes 15 ~ 30 days time to be submitted will be given to you in one day and  ( our presence is not required). You only have to furnish us with the CCR data.

With this software, a report will be sent to you every week / daily regarding:

1. total heat balance

2. total air balance

3. fuel balance

4. raw material balance

5. loss due to ‘CO’ formation & other radiation loss.

6. kiln, pre heater and cooler condition ( Air, thermal, material )

7. kiln, pre heater and cooler air flow

8. combustion air distribution

9. thermal efficiency of cooler

10. Burner pipe condition

                          and lots more…………


Oleg Royko
6 posts
TimePosted 28/08/2009 13:27:49

Re: Heat Balance


Can i receive heat ballance too??


41 posts
TimePosted 07/09/2009 16:29:21

Re: Heat Balance


there goes arab saying "give a piece of bread he goes happy for a meal. give him work he prays life long" . By the way you can find this calculations in following books

1. Cement Engineer's Handbook-Otto Labahn  Page:433-441


2.cement manufacturer's handbook-Kurt E.Peray Page:111-116 (English units)

                                                                                118-124(Metric Units)

ISBN 0-8206-0245-0(

3.Perry's Handbook of chemical engineers 6th Edition (some part of calculations)

I am sure this books are quite enough to make a precise heat balance of any cement plant. one can make his/her calculations for plant . Refer them and try if u can make a heat balance in any programming language/Spreadsheet

If you still need help just PM me!!