An EPFL-led consortium which is developing a new blend of cement that promises to reduce the carbon footprint of concrete by up to 40 per cent has received financial backing from the Swiss Agency for Development and Cooperation (SDC) to scale up its efforts.
Elaborated with partners from the Indian Institutes of Technology and from universities in Cuba and Brazil, this new blend substitutes up to half of the usual Portland cement used to make concrete with highly abundant clay and limestone, promising to reduce cement-related CO2 emissions by up to 40 per cent.
As Karen Scrivener, the principle investigator of the project, explains, the strength of the combination of calcined clay and ground limestone, which the researchers call LC3 for Limestone Calcined Clay Cement, lies in its chemistry. When used together, the aluminates from the calcined clay interact with the calcium carbonates from the limestone, leading to a less porous, and therefore stronger, cement paste. While in the past, these materials have been used individually to replace a small fraction of the cement, together, they can replace up to half without altering the performance of the final product.
Thanks to partnerships with industrial and governmental partners, the researchers hope to see LC3 become the new gold standard of low-carbon cement, produced by all major cement companies. According to a statement released by the consortium, two industrial scale pilot projects in India and Cuba have demonstrated the robustness of their method and the ease with which it can be integrated into existing cement production lines. In the next phase of the project, larger-scale production tests are scheduled with industrial partners.
"LC3 is designed to meet the needs of both industry and users. It was developed in close collaboration with industrial partners and designed to integrate into existing cement production lines. Clay and limestone are available en masse in quarries around the world. And consumers will be able to use it the same way they use ordinary Portland cement today," the statement said.
Time is of the essence, according to Karen Scrivener, who heads EPFL's Construction Materials Laboratory. "With global demand for cement to double by 2050, driven by growing demand in emerging economies, such as India, China, and Brazil, the need for low-carbon cement is becoming more and more pressing," she states.
The just over CHF4m (EUR3.3m) in funding from the Swiss Agency for Development and Cooperation will enable EPFL and its partners to do the necessary research and testing for the introduction and standardisation of LC3, so that it makes it to the market as quickly as possible. "If we want to have a real impact on the sustainability of concrete – its cost, its availability, and its environmental footprint – we have to act before demand explodes in the emerging and developing world," Karen underlines.