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How to increase C3S in clinker

Last post 02-20-2010, 5:09 by Vikpro. 3 replies.
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  •  02-19-2010, 1:12 3377

    How to increase C3S in clinker

    Dear all

    Our clinker designed with SR 2.5, LS 95.5. C3S according to calculation is arround 58%. If we wan to increase C3S upt to 62%, can we reduce SR and increase LS a bit without mineralization? Are there any problem with kiln operation and cement quality?

    Anybody can share with me about this idea.

    Thanks

    Tam

     

  •  02-19-2010, 19:01 3385 in reply to 3377

    Re: How to increase C3S in clinker

    Dear Tam

    With your case there are more than LS And SR :-

    1- Raw meal particle size and mixture ( homogenize )

    2- Burning zone Temp, and burning time

    3- Cooling ( Rapid cooling ) ( Cooler type )

    4- Flame ( wide , long slim )

    5- Fuel type

    Check all that factors and you can back to me or to any body else to help with that by the way i forget to ask how much Free lime in your clinker %

    Best regards

    ILA

     

  •  02-20-2010, 3:13 3386 in reply to 3385

    Re: How to increase C3S in clinker

    Hello ILA

    At the movement, our clinker is acceptable but we wan to increase its quality by increase C3S.

    • RM particle size: R200<1.5%, R90 <15%, well homogenise, stdev <1.0
    • Burning temp ~ 1400oC
    • Grate cooler. Cooling rate is good based on microscopy.
    • Flame: quite long flame. We are adjusting the flame to be shorter and stronger.
    • Fuel: 3b coal. Will be replaced by 3c coal in near future.
    • Freelime is controlled around 1.0-1.5%

    My expectation is to keep the same kiln burning condition (temp, flame...) and adjust material a little bit.

    Can you please share me your idea with thanks.

    Best regards

    Tam

  •  02-20-2010, 5:09 3387 in reply to 3377

    Re: How to increase C3S in clinker

    Dear Mr. Tam,

    Please go through the following two results as per your requirement, I will wait for other experts for their comments. It is very difficult to paste the excel results here so if you  have any difficulty/query, contact me.

     Vikpro

     

    Present Clinker Specification  
         
    HM 2.19  
    SM 2.50  
    IM 2.59  
    F.CaO 0.70  
    Total 98.50  
    So3 0.31  
    Na2O 0.10  
    K2O 0.44  
    MgO 1.25  
    Moisture 0.00  
    Cli. Type  I   
    Sio2 21.90  
    Al2O3 6.31  
    Fe2O3 2.44  
    CaO 67.49  
    C3S 58.14  
    C2S 18.93  
    C3A 12.61  
    C4AF 7.41  
    LSF 95.5  
    Liq.ph 26.52  
    BI 2.90  
    Coating Index 28.68  
    BF 115.10  
         
    Predicted Clinker Specification    
    HM 2.18  
    SM 2.45  
    IM 1.65  
    F.CaO 0.7  
    Total 98.50  
    So3 0.31  
    Na2O 0.098  
    K2O 0.44  
    MgO 1.25  
    Moisture 0.00  
    Cli. Type  I   
    Sio2 21.86  
    Al2O3 5.54  
    Fe2O3 3.35  
    CaO 67.40  
    C3S 62.00 Hard to grind
    C2S 15.89  
    C3A 9.00  
    C4AF 10.20  
    LSF 95.9
     
    Liq.ph 26.25  
    BI 3.23 Hard to burn
    Coating Index 29.09  
    BF 115.14  
         
         

     

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