Cement Kiln Refractories Training Course
Build the knowledge to select, install, inspect and improve refractory linings across rotary kilns and static cement-plant equipment.
Develop practical refractory-management skills for rotary kilns and static plant.
What You'll Learn
- Select refractory materials for kiln zones and service conditions
- Plan lining installation, heat-up, inspection and repair
- Diagnose failure modes in rotary and static linings
- Benchmark performance and build continuous improvement plans
Course Breakdown
Module 1: Refractory Technology 6 lessons
Understand refractory manufacture and properties, material selection for kiln zones, and the plant data needed to relate the course to your own operation.
- Introduction
- Module 1.2 - Refractories Introduction
- Module 1.3 - Refractories Manufacture
- Module 1.3 - Exercise
- Module 1.3 - Quiz
- Module 1.4 - Insulating & Monolithic Refractories
- Module 1.5 - Refractory Data Sheets
- Module 1.5 - Exercise
- Module 1.6 - Cement Kilns
- Module 1.6 - Quiz
Module 2: Rotary Kiln Refractory Technology 7 lessons
Study rotary-kiln zoning, brick-lining installation, controlled heat-up, in-service performance, failure modes, inspection, demolition and repair.
- Module 2.1 - Rotary cement kiln linings
- Module 2.1 - Exercise
- Module 2.2 - Cement Kiln Zoning
- Module 2.2 - Exercise
- Module 2.3 - Brick lining installation
- Module 2.3 - Exercise
- Module 2.4 - Heating Up
- Module 2.4 - Exercise
- Module 2.5 - Lining in Service
- Module 2.5 - Exercise
- Module 2.6 - Failure Modes
- Module 2.7 - Inspection, Demolition & Repair
- Module 2.7 - Exercise
- Module 2 - Quiz
Module 3: Static Plant Refractory Technology 6 lessons
Examine lining design, installation, commissioning, performance and repair in preheaters, precalciners, kiln hoods, coolers and other static plant.
- Module 3.1 - Static lining principles
- Module 3.1 - Exercise
- Module 3.2 - Static plant evolution
- Module 3.2 - Exercise
- Module 3.3 - Installation of static linings
- Module 3.3 - Exercise
- Module 3.4 - Light-Up
- Module 3.4 - Exercise
- Module 3.5 - In Service
- Module 3.5 - Exercise
- Module 3.6 - Inspection & Repair
- Module 3.6 - Exercise
Module 4: Refractory Performance Improvement 2 lessons
Use accurate records and benchmarking to compare lining performance and develop a practical continuous improvement plan.
- Module 4.1 - Continuous Performance Improvement
- Module 4.2 - Benchmarking
Course Overview
This six-week online course provides structured training in the selection, installation, operation and maintenance of cement-kiln refractory systems. Its four modules cover refractory fundamentals, rotary-kiln linings, static-plant linings and systematic performance improvement.
Across 21 technical lessons, 14 practical exercises and three quizzes, participants learn how to connect refractory properties and service conditions with real plant decisions. Lecture handouts, exercise material and further reading support approximately five hours of study per week.
Reasons to Attend
-
Extend Lining Life
Match materials and installation practice to operating conditions -
Reduce Unplanned Stops
Recognise failure mechanisms before they escalate -
Improve Installation Quality
Strengthen zoning, heat-up and inspection decisions -
Build an Improvement Programme
Turn lining records into measurable action
Who Should Attend
-
Refractory & Maintenance Engineers
Improve specification, installation and repair planning -
Kiln & Process Engineers
Connect lining behaviour with operating conditions -
Plant Managers & Supervisors
Benchmark reliability and maintenance performance -
Suppliers & Consultants
Strengthen technical recommendations for cement plants
Course Tutor
Dr Michael Clark
Senior Cement Process Engineer
40+ Years of Industry Experience
Dr Clark combines cement-process expertise with decades of international plant experience, helping participants relate refractory principles directly to kiln performance and reliability.
Industry Feedback
The zoning and material-selection sections gave us a much stronger basis for reviewing our next kiln-lining specification.
The failure-mode material was especially useful when preparing an inspection after an unexpected coating loss.
The static-plant module addressed areas that are often overlooked during refractory planning.
Benchmarking lining life and repair history helped us turn scattered records into a practical improvement plan.
FAQ
How is CKR01 structured?
The course contains four online modules studied over six weeks, moving from refractory fundamentals through rotary and static linings to performance improvement.
Do I need previous refractory experience?
Previous plant experience is helpful but specialist refractory training is not essential. The course starts with core material properties and selection principles before progressing to application and improvement.
Are there practical exercises?
Yes. Fourteen exercises help you apply the material to lining selection, installation, performance records and the rotary and static sections of your own kiln system.
What course resources are included?
Participants receive downloadable lecture notes or handouts, exercise material and further reading through the online learning platform.
Will I receive a certificate?
Yes. Participants who complete the required modules and assessments receive a CemNet certificate of course completion.
What support is available?
Course and technical support are available throughout the programme. Questions can be submitted through the learning platform or by email.