Calcined Clay Cement Training Course
Build the technical and commercial knowledge needed to evaluate, produce and introduce calcined clay cements and LC3.
Build the technical and commercial knowledge needed to evaluate, produce and introduce calcined clay cements and LC3.
What You'll Learn
- Identify suitable clay raw materials and understand how mineralogy influences reactivity
- Compare rotary kiln and flash calcination technologies for different project requirements
- Assess grinding, blending and clinker-substitution strategies for calcined clay cements
- Plan product development, licensing and customer adoption for LC3 and related cements
Course Breakdown
Module 1: Foundations and clay reactivity 4 lectures
Introduces calcined clay cement, its development, the selection of clay raw materials and the factors governing clay reactivity.
- Lecture 1 - Introduction
- Exercise 1
- Lecture 2 - History of Calcined Clay Cements
- Exercise 2
- Lecture 3 - Clay Raw Materials
- Exercise 3
- Lecture 4 - Clay Reactivity
- Exercise 4
- Exam 1
Module 2: Calcination process design 4 lectures
Examines the principal calciner options and the preparation, fuel, heating, calcining and cooling requirements for activated clay production.
- Lecture 5 - Rotary Kiln or Flash Calciner
- Exercise 5
- Lecture 6 - Raw Clay Processing
- Exercise 6
- Lecture 7 - Fuel Requirements
- Exercise 7
- Lecture 8 - Preheating, Calcining & Cooling
- Exercise 8
- Exam 2
Module 3: Emissions, cement production and market readiness 6 lectures
Covers emissions control, cement production, product development, regulatory challenges and the latest industry developments.
- Lecture 9 - Emissions & Cement Production
- Exercise 9
- Lecture 10 - Emissions Mitigation
- Exercise 10
- Lecture 11 - Cement Production
- Exercise 11
- Lecture 12 - Product Development
- Exercise 12
- Lecture 13 - Regulatory Challenges
- Exercise 13
- Lecture 14 - Latest Developments
- Exam 3
- Lecture Notes
Course Overview
This three-week online course comprises 14 lectures covering the technology, decisions and practical challenges involved in moving from traditional cement production to calcined clay cement and LC3. It follows the pathway from clay selection and reactivity through raw-clay preparation, calcination, emissions control, cement manufacture and final product development.
Thirteen applied exercises and three module examinations reinforce the lectures. Participants will compare rotary-kiln and flash-calciner routes, assess fuel and thermal requirements, and examine regulatory challenges and the latest industry developments. Downloadable lecture notes support continued reference after the course.
Reasons to Attend
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Evaluate Raw MaterialsJudge clay suitability and likely calcined-clay reactivity
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Select the Right TechnologyCompare rotary-kiln and flash-calcination routes
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Develop Viable ProductsPlan grinding, blending, licensing and market introduction
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Support DecarbonisationReduce clinker factor while maintaining cement performance
Who Should Attend
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Process and Plant EngineersDevelop production routes and operating strategies
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Quality and R&D TeamsUnderstand reactivity, performance and product development
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Sustainability and Strategy ManagersAssess calcined clay within carbon-reduction roadmaps
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Equipment Suppliers and ConsultantsSupport feasibility studies and implementation projects
Instructors
Dr Michael Clark
Senior Cement Process Engineer
40+ Years of Experience
Dr Michael Clark has trained thousands of industry professionals, providing practical solutions for real-world challenges in cement production, including low-carbon cement technologies.
Industry Feedback
The clay reactivity and raw-material modules gave us a much clearer basis for assessing local clay deposits.
Comparing rotary-kiln and flash-calciner routes helped me understand the technical trade-offs behind an investment decision.
The course gave me a clear understanding of calcined clay production.
The practical exercises were useful and easy to apply.
FAQ
How is the course delivered?
The course is delivered through our online learning platform with a combination of pre-recorded video modules, excel based exercises to undertake with the tutor. You'll have access to downloadable resources, interactive quizzes, and a dedicated tutor to ask questions.
Can I access materials after completion?
Yes, the course is complete with downloadable lecture notes in .pdf format. This allows you to revisit concepts and continue your learning journey.
Do I get a certificate?
Yes, upon successful completion of all modules and assessments, you'll receive an industry-recognized certificate from CemNet Training that validates your specialized knowledge in calcined clay cement production.
What technical requirements are needed for this course?
You'll need a reliable internet connection, a computer with audio/video capabilities, and the latest version of Chrome, Firefox, or Safari. Some course materials are provided as PDFs, so having Adobe Reader or an equivalent is recommended.
Is there any practical component to the training?
Yes, the course includes Excel-based exercises and applied technical questions that allow you to apply theoretical knowledge to real-world scenarios commonly encountered in cement plants.
What support is available if I have questions?
Throughout the course, you'll have access to instructor support via email.