Your idea is a very good one. There are plants that do exactly what you propose. This has the advantage that the chemistry of the kiln feed is more stable because it is not destabilised by slugs of ESP dust being added to the homegenisation silo when the raw mill is not running. I am not sure that you will get more output but the kiln operation and clinker quality should be more stable.
admin
We have ESP at the kiln system. It is also used for raw mill system. System is sent ESP's feedback to kiln feeding silo. There are two homogeneous silos and two stockage silos. Material is sent from ESP to homogeneous silos. So, my question is that, I am thinking to feed the ESP's feedback directly to preheater system but this line will be entered to system after weighfeeder. We have got line to feed this material before weighfeeder but it causes to reduce of fresh feeding. In this way I want to increase clinker production with same feeding amount. What do you think?
admin
Air-cooled blast furnace slag can be added to the inlet of the cement kiln. The effect of dust recirculating from the cooler in the secondary air is potentially disastrous. I have seen occasions where the dust keeps increasing until the kiln is full of dust and the firing has to stopped while the kiln is emptied of dust. The dust affects the combustion of the fuel in the flame and the problems tends to intensify in a vicious circle. Potential causes are poor combustion in the flame or elevated sulphate content in the clinker. (See the April 2003 issue of International Cement Review for an article about dust formation with pet coke firing in cement kilns).
admin
What is the effect of cooler dust on flame?