Archived Questions / Fuels Question 22
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What will be the effect of clinker on cement grinding which is produced from 100 per cent petcoke. The chemistry of clinker is as equivalent as when produced with other fuels. Also nodulisation of petcoke clinker is good. Kindly advice how to improve cement grinding performance with petcoke clinker.
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There are a number of case studies of cement kilns burning petcoke and having no SOx emission problems. It is correct that the predominantly alkaline feed absorbs any SO2 in the kiln exhaust gases due to the intimate contact between the gases and the feed in the preheater cyclones. There is a greater potential for SOx emissions with long kilns (ie without preheaters).
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I am a consultant to the petroleum coke industry. There is a lot of talk that high sulphur pet coke (7-8 per cent) is a low cost feed to cement plants that meets US emission standards. The theory is that the suphur is thoroughly consumed or bound up by the limestone and converted to calcium sulphate. I have been recently asked by a US cement plant contemplating burning coke for more specific information in order for them to meet their EPA permit. Do you have anything re solid scientific statistics of the SOx formation in cement kilns when burning coke??
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I see no environmental or pollution related disadvantages in using petroleum coke to fire your kilns.