Archived Questions / Kilns Question 10
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We need to know the distribution temperature on preheater kiln - in-line calciner - double string - four-stages cyclones cross bar cooler , kiln diameter 4.8 metre, kiln length 67 metre, kiln KHD design, and the collar from FLS, kiln feed 320 ton /h, dry kiln, by pass 20 per cent, preheater fan capacity 380,000 m3/ h. Also the type of bricks is Almag 85 per cent , perlix 80 per cent , kronex 85 per cent ...etc.
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I've been working with analysers for the cement plants for last nine years and have still a little doubt about the actual use of measurement of NOx in the kiln inlet. If you can kindly send me some literature about the firing in the kiln and the advantages of measuring various gases at the kiln inlet.
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The NOx level at the kiln inlet is a very good indication of the burning zone temperature in the kiln. In turn this is one of the most important considerations in the control and optimisation of the kiln. NOx arises from two sources,
(i) organic nitrogen in the fuel, and
(ii) oxidation of the atmospheric nitrogen in the combustion air drawn into the kiln. This oxidation of the atmospheric nitrogen rises in direct proportion to the temperature in the flame and the burning zone.
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I would like to know how to get rid of the rings that occurs around upper transition zone without mechanically breaking by stopping the kilns