
Dear Mr. Pankaj,
Thanks for finding my work on ‘’ Grinding ball pattern software” useful. I have developed few software for cement industry which are listed below. I would like to inform you that these software are developed for a per particular plant. It has to be redesigned as per your plant. Some forum members complain that people are not sharing their work .But if I send them my Excel sheet they will have to call me for each-n-every cell of the sheet.
Anyhow, if someone has a problem, I can help up to forum level.
Regards,
Vikpro
Raw material |
Raw mix design, cost calculation and process effect before procurement. |
Raw meal to Clinker mass balance. |
Required Raw material for new plant.( storage,milling,transport etc) |
Benefit of using of low grade of Lime stone or other material |
General |
Silo Capacity calculation. |
Mole weight Calculator. |
Bulk density calculator. |
Calculation for Bricks of any shape to any diameter Kiln. |
Kiln Brick management Program. |
Air density at Blower inlet & Outlet. |
Kiln Process |
Kiln, mill and plant optimization. Kiln Heat, material, air, water and power balance calculation. |
Kiln burner condition ( Present) |
Predicted Production loss & effect with different fuel. |
Cost saving by optimizing Primary air & preventing false air. |
Online process condition by plant reading, (Heat & mass bal. flow etc.) |
Air / Gas flow measurement. |
Kiln combustion gases ( product) calculation |
Loss by 'CO' formation |
Alkali & sulfur circulation calculation. |
Plant Design |
Pneumatic Conveyor Design. |
Kiln burner pipe design. |
Kiln process Simulator. |
Kiln design @ Clinker production. |
Kiln Tire Shim design. |
Fuel |
Coal Analysis |
Natural gas analysis. |
Required Coal mill capacity. |
Fuel Cost calculation |
Fuel ratio in present condition |
Fuel cost calculation. / Extra cost by High Heat Cons. |
Coal feeder error. |
Cement Chemical |
Predicted Clinker Composition. |
Sulfur Balance. |
Alkali / Sulfur Balance. |
Inferior Clinker & filler blending with finished cement. |
Ratio for Type - II Cement. |
Calculated heat of Hydration in cement. |
Ball Mill |
Mill output v/s Blain |
Mill ball design |
Raw mill capacity |
Raw meal to Clinker factor |
Mill heat balance |
Coal mill Production and consumption balance. |

sir
knowledge give and take is prime in the forum. please donot misunderstand others what thay are saying.
thanks
chari

Dear sir,
Can you send me the above calculation excell sheets to my below mail ID: bandarikomar@yahoo.co.in
with reg.
BK.

Dear Sir Vikpro,
Kindly if possible can u send it to me also at asif.sheikh54@yahoo.com
Regards,
Sheikh