Raw material

Raw mix design, cost calculation and process effect before procurement.

Raw meal to Clinker mass balance.

Required Raw material for new plant.( storage,milling,transport etc)

Benefit of using of low grade of Lime stone or other material

General

Silo Capacity calculation.

Mole weight Calculator.

Bulk density calculator.

Calculation for Bricks of any shape to any diameter Kiln.

Kiln Brick management Program.

Air density at Blower inlet & Outlet.

Kiln Process

Kiln, mill and plant optimization.

Kiln Heat, material, air, water and power balance calculation.

Kiln burner condition ( Present)

Predicted Production loss & effect with different fuel.

Cost saving by optimizing Primary air & preventing false air.

Online process condition by plant reading, (Heat & mass bal. flow etc.)

Air / Gas flow measurement.

Kiln combustion gases ( product) calculation

Loss by 'CO' formation

Alkali & sulfur circulation calculation.

Plant Design

Pneumatic Conveyor Design.

Kiln burner pipe design.

Kiln process Simulator.

Kiln design @ Clinker production.

Kiln Tire Shim design.

Fuel

Coal Analysis

Natural gas analysis.

Required Coal mill capacity.

Fuel Cost calculation

Fuel ratio in present condition

Fuel cost calculation. / Extra cost by High Heat Cons.

Coal feeder error.

Cement Chemical

Predicted Clinker Composition.

Sulfur Balance.

Alkali / Sulfur Balance.

Inferior Clinker & filler blending with finished cement.

Ratio for Type - II Cement.

Calculated heat of Hydration in cement.

Ball Mill

Mill output v/s Blain

Mill ball design

Raw mill capacity

Raw meal to Clinker factor

Mill heat balance

Coal mill Production and consumption balance.