Cement News tagged under: Alternative Fuels

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Higher AF rates through new satellite burner design

25 March 2024, Published under Cement News

To achieve higher thermal substitution rates (TSRs) cement producers rely on advances in kiln burner technology and suitable strategies to overcome any issues in the burning process. The use of innovative satellite burners in the kiln firing process can support higher TSR rates. By ROCKTEQ GmbH, Germany. Figure 1: comparison of SRF from a kiln burner and a satellite burner trajectories derived from Analytical Air Classification results and an assumed burner setting. The residence t...

EPA recognises ENERGY STAR cement plants

20 March 2024, Published under Cement News

The US Environmental Protection Agency (EPA) has recognised 103 manufacturing plants that earned the agency’s ENERGY STAR certification in 2023, an accolade reserved for manufacturing plants in the top 25 per cent in terms of energy efficiency in their sector. Of the 11 cement plants receiving this year's accolade, Ash Grove ’s Seattle plant was recognised for its efforts to save energy by increasing the amount of limestone in its Portland limestone cement. Meanwhile, GCC ’s Rapid Ci...

Heidelberg Materials launches Airvault CCUS project

14 March 2024, Published under Cement News

Marking the latest addition to its portfolio of carbon capture, utilisation and storage (CCUS) initiatives, Heidelberg Materials has announced another CCUS project at its Airvault cement plant in the French New Aquitaine Region. The AirvaultGOCO₂ project, with a planned capture capacity of approximately 1Mta, is part of the GOCO₂ initiative to decarbonise the west of France.  “We started an ambitious modernisation programme for our sites in France several years ago, with a planned inv...

CEMEX Holding Philippines addresses plastic waste

14 March 2024, Published under Cement News

CEMEX Holdings Philippines Inc has teamed up with Liwayway Marketing Corp to address the management of plastic waste in the Philippines. Under the deal, Liwayway Marketing Corp, the country’s leading snack food supplier, will be channeling its post-consumer plastic packaging waste to CEMEX’s Solid cement plant for co-processing. The plastic waste will then be converted into alternative fuels and raw materials cement production at the plant.  “At CEMEX, we are committed to solving envi...

Kuwait Cement Co invests in RDF plant

07 March 2024, Published under Cement News

In collaboration with the Kuwait Finance Ministry, the Kuwait Cement Co (KCC) has signed a 20-year agreement for the establishment of a refuse-derived fuel (RDF) plant at a waste disposal site in Mina Abdullah, just south of Kuwait City. According to The People’s Network, the contract enables the cement producer to use the fuel produced by the new RDF facility to enhance its operational efficiency and reduce its carbon footprint.  In a bourse statement, the agreement was described as a ...

Mannok’s greater fuel flexibility

04 March 2024, Published under Cement News

As a key step in the decarbonisation of its cement plant operations, Ireland-based Mannok Cement has installed a FUELFLEX® Pyrolyzer combustion system which enables the producer to burn up to 100 per cent alternative fuels in the calciner while reducing its NOx emissions. The next obvious step for Mannok was to upgrade its coal dosing system to reduce the amount of coal going into the preheater to an absolute minimum without sacrificing flexibility. By Peter Norek, FLSmidth, Denmark. ...

City Cement predicts 8% cost increase

28 February 2024, Published under Cement News

City Cement has said that its total costs are expected to advance by eight per cent following the increase in the price of fuel products used in cement products that was announced by Saudi Arabian Oil Co (Aramco) last month. According to Mist News, the direct financial impact is expected to be seen from the first quarter of 2024, although the company added that its investments in alternative fuel and waste heat recovery systems had helped to mitigate some of the fuel price increase. 

Geocycle Egypt completes new SRF platform

25 January 2024, Published under Cement News

Geocycle Egypt has launched its SRF hub, giving it precise control over the quantity and premium quality of alternative fuel at 15MJ/t RDF, adhering to our specifications and standards. According to Operations Manage Mina George, the platform will decrease Geocycle’s carbon footprint by 350,000t CO 2 in 2024. Using the CHF10m (US$115.8m)   investment in the state-of-the-art platform with a production capacity of 250,000t SRF in addition to the other seven alternative fuel streams.  P...

Heracles acquires solid waste management and recycling firm

17 January 2024, Published under Cement News

WATT Recycling a solid waste management and recycling company has been acquired by Heracles Group of Greece. With this acquisition, Heracles Group ( Holcim ) incorporates two state-of-the-art material recovery facilities in Fyli and Koropi, Attica, with a processing capacity of over 150,000tpa of municipal waste. The recycling plants recover recyclable materials such as paper, plastics, metals, as well as the production of secondary fuels. Heracles Group aims to combine both WATT Recycl...

SID completes alternative fuel project for Prism Cement

04 January 2024, Published under Cement News

Prism Cement has announced the completion and hand over of another milestone project for the company in India. The joint efforts of SID SA of Switzerland and India have successfully completed the alternative fuel project at the cement plant. This project will reduce carbon consumption in cement production while using processed alternative fuel. Prism Cement operates a 5.6Mta plant in Satna , India.